Abb Robot Maintenance Manual

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Abb robotics irc5 manual
(always reference the manuals that come with your robot)

Robot PM Checks or actions to perform

Back up Software (both image and separated files if possible)
Clean limit switches and check for free movement
Replace robot batteries 1/year
Replace RAM B/U batteries 1/year
Clear alarms and check cycle power after replacing batteries
Clean controller cooling fans, check operation
Check fans on drives are running in controller cabinet
Check fans exchanging outside air into controller
Replace controller air intake filter
Control connections
Robot cables for damage or wear
Robot cable connections
Incoming voltage
Mechanical hardware for looseness (end of arm tooling, robot base, fixtures, etc.)
Axis following error
Axis brake functionality
Axis vibration- hold hand on axis casting and jog robot in slow and fast speed
Axis repeatability and backlash
Check belts if used for some of the axis

Robot Grease and oil replacement

(Use recommended grease!!! Or Serious damage will occur)
Be sure to burp the grease out by moving the robot after pumping through
If using a pneumatic or electrical grease gun. Make sure the output pressure is within
Robot manufacturers recommendations
Move robot to proper position to check oil levels (some models)
Axis 1 reducer
Axis 2 reducer
Axis 3 reducer
Axis 4 reducer
Axis 5 reducer
Axis 6 reducer
Axis 7 reducer

Gripper type end of arm tooling

Check end of arm tooling for loose bolts
Check air regulator set properly
Clean valving
Clean air exhaust mufflers
Check air pressure settings
Check flow controls if used
Check for damaged air lines
Check for damaged seals or clean if robot changes tools
Check electrical connections and wiring for damage

Vacuum type end of arm tooling

Check air vacuum line filter
Clean valving
Clean air exhaust mufflers
Check air pressure settings
Check for damaged air lines
Check for damaged seals or clean if robot changes tools
Check electrical connections and wiring for damage

Rotary motion type end of arm tooling

Check rotary tool turns freely
Check flow controls if used
Check regulator pressure if air powered
Check for damaged air lines
Check for damaged seals or clean if robot changes tools
Check electrical connections and wiring for damage

If equipped with linear rails

Check CAM followers
Check linear guides for wear or spalling
Grease Linear guides if required (Do not over grease!!view manufacturers recommendations)
Clean limit switches to see if they actuate freely

Count on ABB Robotics to support your maintenance needs throughout the entire robot life cycle. Ati firepro v4900 drivers for mac. Maintenance from ABB Robotics includes preventive maintenance, remote condition monitoring, life cycle assessment, inspection and diagnostics, refurbishment and reconditioning services.

Abb Robot Maintenance Manual Download

  1. ABB Robotics Manuals Instruction Manual and User Guide for ABB Robotics. We have 16 ABB Robotics manuals for free PDF download. Operating & Maintenance Manuals.
  2. ABB Robotics Operating manual Trouble shooting, IRC5. Voltage in service outlet on page 38. Updated the Possible causes in the section Problem starting the.